Application:
The Oil regeneration system (SeriesZYD-I) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers. The ZYD-I system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treating, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base and can be installed and operated on a trailer.
Regular servicing of transformers with our equipment can substantially improve their lifetime and performance and on top helps to save money.
To meet customers’ special needs, we develops:
ZYD-I Transformer Oil Regeneration System
ZYD-I-A PLC Fully Automatic Transformer Oil Reclaiming Equipment
ZYD-I-W Fully Enclosed Dielectric Fluids Recycling Equipment
ZYD-I-M Outdoor Mobile Insulating Oil Reclamation Machine
ZYD-I-T Transformer Oil Regeneration System with 20/40 feet sea freight container
Advantages:
1. The plant is delivered ready for operation.
2. It provides regular oil purification but also can remove acidity, sludge, other soluble oil decay products and discoloration
3. Degassing, dehydration and filtering process if various kind of insulation oils in electrical transformers and circuit breakers through put in one or several passes
4. There are two vacuum pumps for plant ZYD-I (one is the vacuum pump, other one is the booster roots pump), which can improve the vacuum value highly. Making sure the water-content of the treated oil is less than 3 PPM.
5. All oil treatment plants, type ZYD-I are equipped with an automatic Anti-Foam Control System.
6. The plant is equipped with built-in control and safety devices, which provides for a maximum operating security.
7. Minimised power consumption through optimised degassing (excellent efficiency factor).
8. Standardized filter housing for 5 micron, 20 micron and 80 micron filter cartridges.
9. Automatic supervision of the degree of contamination of the fine filter cartridges
10. ZYD-I can evacuate the vacuum for the electric equipment separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
11. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which can make sure the machine works online for 150 hours continuously without person. So it is a reliable and
high automatically machine.
12. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
13. Functions of live line work on-site, vacuum drying and vacuum oiling
Optional Features:
1. Fully Automatic Operation Controlled by Siemens Brand P.L.C (Programmable Logic Controller)
2. Flow Meter for auto calculating and recording oil volume and working time
3. Continuous Online Moisture in Oil Meter Model PTT-001)
4. Continuous Online Moisture and Particles in Oil Monitor(Model PTT-M)
5. Metallic Weather Proof Enclosure to prevent rain, sun, dust ect.,
6. Single/Double-axles Road worthy Trailer for Outdoor Use
7. Pirani Digital Vacuum Gauge
8. 20/40 feet sea freight container
Technical Parameter:
Parameters | Unit | ZYD-I -30 | ZYD-I -50 | ZYD-I -100 | ZYD-I -150 | ZYD-I -200 | ZYD-I -250 | ZYD-I -300 | |
Flow Rate | L/min | 30 | 50 | 100 | 150 | 200 | 250 | 300 | |
Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Working vacuum | MPa | -0.08 ~ -0.099 | |||||||
Working Pressure | MPa | ≤0.3 | |||||||
Temperature Range | ℃ | 20 ~ 80 | |||||||
Power | AC380V/50HZ/3Ph 5 wire (can be customized) | ||||||||
Working Noise | dB(A) | 68 | 70 | 70 | 75 | 75 | 75 | 75 | |
Heating Power | kW | 30 | 36 | 48 | 60 | 80 | 108 | 120 | |
Total Power | kW | 36 | 44 | 54 | 70 | 93 | 120 | 135 | |
Inlet/Outlet | mm | φ32 | φ32 | φ42 | Φ42 | Φ48 | Φ60 | Φ76 | |
Weight | kg | 850 | 1000 | 1100 | 1250 | 2200 | 2600 | 3000 | |
Overall | L | mm | 1700 | 1750 | 1800 | 1900 | 2000 | 2150 | 2200 |
W | mm | 1200 | 1300 | 1400 | 1450 | 1500 | 1550 | 1600 | |
H | mm | 2200 | 2250 | 2450 | 2450 | 2450 | 2450 | 2450 | |
Index after filtering | Breakdown Voltage | kV | ≥75 | ||||||
Moisture content | PPM | ≤3 | |||||||
Gas content | % | ≤0.1 | |||||||
Impurity size | micron | ≤1 (no free carbon) | |||||||
Value β | % | 98 | |||||||
Cleanness | NAS1638 | ≤ 6 | |||||||
Flash Point (Close) | ℃ | ≥135 | |||||||
Acid value | mg KOH/g | 0.01 | |||||||
Interfacial tension | N/m | ≥145 | |||||||
Dielectric loss factor | ≤0.01 | ||||||||
Color | Light yellow(close to water) |
Application:
The Oil regeneration system (SeriesZYD-I) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers. The ZYD-I system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treating, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base and can be installed and operated on a trailer.
Regular servicing of transformers with our equipment can substantially improve their lifetime and performance and on top helps to save money.
To meet customers’ special needs, we develops:
ZYD-I Transformer Oil Regeneration System
ZYD-I-A PLC Fully Automatic Transformer Oil Reclaiming Equipment
ZYD-I-W Fully Enclosed Dielectric Fluids Recycling Equipment
ZYD-I-M Outdoor Mobile Insulating Oil Reclamation Machine
ZYD-I-T Transformer Oil Regeneration System with 20/40 feet sea freight container
Advantages:
1. The plant is delivered ready for operation.
2. It provides regular oil purification but also can remove acidity, sludge, other soluble oil decay products and discoloration
3. Degassing, dehydration and filtering process if various kind of insulation oils in electrical transformers and circuit breakers through put in one or several passes
4. There are two vacuum pumps for plant ZYD-I (one is the vacuum pump, other one is the booster roots pump), which can improve the vacuum value highly. Making sure the water-content of the treated oil is less than 3 PPM.
5. All oil treatment plants, type ZYD-I are equipped with an automatic Anti-Foam Control System.
6. The plant is equipped with built-in control and safety devices, which provides for a maximum operating security.
7. Minimised power consumption through optimised degassing (excellent efficiency factor).
8. Standardized filter housing for 5 micron, 20 micron and 80 micron filter cartridges.
9. Automatic supervision of the degree of contamination of the fine filter cartridges
10. ZYD-I can evacuate the vacuum for the electric equipment separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
11. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which can make sure the machine works online for 150 hours continuously without person. So it is a reliable and
high automatically machine.
12. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
13. Functions of live line work on-site, vacuum drying and vacuum oiling
Optional Features:
1. Fully Automatic Operation Controlled by Siemens Brand P.L.C (Programmable Logic Controller)
2. Flow Meter for auto calculating and recording oil volume and working time
3. Continuous Online Moisture in Oil Meter Model PTT-001)
4. Continuous Online Moisture and Particles in Oil Monitor(Model PTT-M)
5. Metallic Weather Proof Enclosure to prevent rain, sun, dust ect.,
6. Single/Double-axles Road worthy Trailer for Outdoor Use
7. Pirani Digital Vacuum Gauge
8. 20/40 feet sea freight container
Technical Parameter:
Parameters | Unit | ZYD-I -30 | ZYD-I -50 | ZYD-I -100 | ZYD-I -150 | ZYD-I -200 | ZYD-I -250 | ZYD-I -300 | |
Flow Rate | L/min | 30 | 50 | 100 | 150 | 200 | 250 | 300 | |
Flow Rate | L/H | 1800 | 3000 | 6000 | 9000 | 12000 | 15000 | 18000 | |
Working vacuum | MPa | -0.08 ~ -0.099 | |||||||
Working Pressure | MPa | ≤0.3 | |||||||
Temperature Range | ℃ | 20 ~ 80 | |||||||
Power | AC380V/50HZ/3Ph 5 wire (can be customized) | ||||||||
Working Noise | dB(A) | 68 | 70 | 70 | 75 | 75 | 75 | 75 | |
Heating Power | kW | 30 | 36 | 48 | 60 | 80 | 108 | 120 | |
Total Power | kW | 36 | 44 | 54 | 70 | 93 | 120 | 135 | |
Inlet/Outlet | mm | φ32 | φ32 | φ42 | Φ42 | Φ48 | Φ60 | Φ76 | |
Weight | kg | 850 | 1000 | 1100 | 1250 | 2200 | 2600 | 3000 | |
Overall | L | mm | 1700 | 1750 | 1800 | 1900 | 2000 | 2150 | 2200 |
W | mm | 1200 | 1300 | 1400 | 1450 | 1500 | 1550 | 1600 | |
H | mm | 2200 | 2250 | 2450 | 2450 | 2450 | 2450 | 2450 | |
Index after filtering | Breakdown Voltage | kV | ≥75 | ||||||
Moisture content | PPM | ≤3 | |||||||
Gas content | % | ≤0.1 | |||||||
Impurity size | micron | ≤1 (no free carbon) | |||||||
Value β | % | 98 | |||||||
Cleanness | NAS1638 | ≤ 6 | |||||||
Flash Point (Close) | ℃ | ≥135 | |||||||
Acid value | mg KOH/g | 0.01 | |||||||
Interfacial tension | N/m | ≥145 | |||||||
Dielectric loss factor | ≤0.01 | ||||||||
Color | Light yellow(close to water) |